The market for Modest Swimwear (Burkinis) is growing. For brands, the challenge is producing a full-coverage garment that is safe and comfortable to swim in.
If the fabric is too heavy, the swimmer struggles in the water. If the fabric is too thin, it becomes transparent.
At Vista Clothing, we focus on the practical engineering of these garments. Below is our technical guide on how we solve the issues of heat, weight, and functionality.
1. Fabric Specifications: The 200-210gsm Standard
Choosing the correct fabric weight is critical for modesty and performance.
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Problem: Fabrics below 190gsm often become transparent when wet. Fabrics above 220gsm are too heavy for full-body suits.
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Our Solution: We use a High-Density Nylon-Spandex specifically knitted to a weight of 200-210gsm.
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Opacity: This weight ensures the garment is not see-through, even in lighter colors.
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Cooling: To manage body heat, the yarn contains cooling minerals that help reduce skin temperature.
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2. Water-Repellent Treatment (Why not “Waterproof”?)
A common question from buyers is whether the suit is “waterproof.”
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Clarification: We do not make modest swimwear waterproof. Waterproof fabrics (like raincoats) do not breathe, which is dangerous for a swimmer as it can cause overheating.
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Our Solution: We apply a Water-Repellent Treatment to the fabric surface.
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Function: This treatment causes water to bead up and roll off the surface instead of soaking in.
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Benefit: It keeps the suit lightweight in the water and allows it to dry quickly, while still maintaining necessary breathability.
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3. Structural Design: Anti-Float System
Because modest swimwear fits loosely, the top can float up when the user enters the water, exposing the torso.
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Our Solution: We sew hidden connection tabs inside the hem of the top. These tabs attach securely to the pants.
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Benefit: The top remains securely in place during swimming or diving, ensuring the wearer remains covered.
4. Modular Design: Detachable Sleeves with Resin Snaps
Traditional fixed long sleeves do not offer flexibility for different weather conditions.
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Our Solution: We design sleeves that can be detached, allowing the user to switch between long sleeves and short sleeves.
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Component Choice: We use High-Quality Resin Snaps instead of metal zippers or standard buttons.
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Why Resin? Resin is lightweight and completely resistant to saltwater corrosion (rust), unlike metal components. It is also durable and easy to operate.
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Conclusion
Quality modest swimwear requires the right balance of fabric density, water resistance, and functional components.
Need production samples? Contact us to request swatches of our 200-210gsm High-Density Fabric or a sample of our Detachable Sleeve prototype.
